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Home >> Chevrolet >> 2001 >> Cavalier LS, 2.2 4 >> Repair and Diagnosis >> External Pages >> Different car >> Section 244 (Automatic Transaxle - 4T40-E/4T45-E - Introduction, Service & Replacement) >> Repair Instructions >> Automatic Transmission Oil Cooler Pipes Replacement >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2004 Pontiac Sunfire and 2004 Chevrolet Cavalier. However, it is still accessible from the selected car via links, so may be relevant.
IMPORTANT: The correct thread engagement is critical. Crossthreaded fittings can achieve proper tightness value and still leak.
  1. Install the transaxle oil cooler pipes.
    Fig 1: Transaxle Oil Cooler Pipes
    GM161040Courtesy of GENERAL MOTORS CORP.
    NOTE: Refer to FASTENER NOTICE in Cautions and Notices.
  2. Install the transaxle oil cooler pipe clip bolt.

    Tighten:  Tighten the transaxle oil cooler pipe clip bolt to 4 N.m (27 lb in).

  3. Install the transaxle oil cooler pipe fittings at the radiator.

    Tighten:  Tighten the transaxle oil cooler pipe fittings to 45 N.m (33 lb ft).

  4. Install the transaxle oil cooler hoses to the pipes.
  5. Lower the vehicle.
    NOTE: Do NOT overfill the transaxle. The overfilling of the transaxle causes foaming, loss of fluid, shift complaints, and possible damage to the transaxle.
  6. Adjust the transmission fluid level. Refer to Transmission Fluid Checking Procedure .
  7. Inspect for proper completion of the repairs.
  8. Inspect for fluid leaks.
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