Removal Procedure
WARNING: This page is about a different car, the 2004 Pontiac Sunfire and 2004 Chevrolet Cavalier. However, it is still accessible from the selected car via links, so may be relevant.
- Disconnect the negative and positive battery cable ends from the battery. Refer to Battery Negative Cable Disconnect/Connect Procedure .
- Remove the retaining bolt and the battery.
- Remove the washer solvent container. Refer to Washer Solvent Container Replacement .
- Install the engine support fixture. Refer to the instruction manual provided with the tool.
- Raise the engine enough to take pressure off of the transaxle mounts.
- Remove the air inlet duct.
- Remove the wire harness from the upper transaxle mount bracket.
- Remove the upper transaxle mount bolts.
- Remove the negative battery cable from the transaxle housing.
- Remove the starter. Refer to Starter Motor Replacement in Engine Electrical.
- Disconnect the pressure line from the clutch actuator cylinder.
- Disconnect the backup light switch connector.
- Remove the rear transaxle mount bolts.
- Disconnect the vehicle speed sensor (VSS).
- Remove the upper transaxle mounting bolts.
- Disconnect the shift cables at the transmission shift control and the bracket.
- Remove the cable bracket bolt and the bracket.
- Remove the rack and pinion mounting bolts.
- Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle in General Information.
- Remove the tire and wheel assemblies. Refer to Tire and Wheel Removal and Installation in Tires and Wheels.
- Remove the front fender liners. Refer to Front Fender Liner Replacement in Body Front End.
- Remove the front suspension crossmember. Refer to Crossmember Replacement
in Frame and Underbody.
Leave the steering rack in the vehicle.
- Remove the flywheel support arm bracket from the flywheel cover to engine lower mount.
- Remove the flywheel housing cover bolts.
- Remove the flywheel housing cover.
- Remove the drive axles from the transmission. Refer to Wheel Drive Shaft Replacement
in Wheel Drive Shaft.
Secure the drive axles out of the way.
- Remove the engine strut from the bracket.
- Remove the front lower transaxle mount through-bolt.
- Attach the transaxle case to the support stand.
- Support the engine with a suitable axle jack.
- Remove the transaxle-to-engine mount bolts.
- Use the following procedure in order to remove the transmission:
- Slide the transaxle away from the engine.
- Carefully lower the trans axle jack.
- Remove the transaxle.