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Home >> Chevrolet >> 2001 >> Cavalier LS, 2.2 4 >> Repair and Diagnosis >> External Pages >> Different car >> Section 242 (Heating, Ventilation And Air Conditioning - Gas) >> Repair Instructions >> Condenser Replacement >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2004 Pontiac Sunfire and 2004 Chevrolet Cavalier. However, it is still accessible from the selected car via links, so may be relevant.
  1. Add the proper amount of refrigerant oil to the new condenser. Refer to Refrigerant System Capacities (L61) .
  2. Install the condenser to the radiator.

    Ensure the tabs on the condenser are completely seated in the clips on the radiator.

    Fig 1: Exploded View Of Radiator Condenser
    GM302603Courtesy of GENERAL MOTORS CORP.
    NOTE: Refer to FASTENER NOTICE in Cautions and Notices.
  3. Install the condenser to radiator bolts (3).

    Tighten:  Tighten the condenser bolts to 4 N.m (36 lb in).

    4. Fig 2: Aligning Radiator Air Upper Seal On Flange
    GM600084Courtesy of GENERAL MOTORS CORP.
  4. Install the radiator air upper seal onto the flange on the radiator.
  5. Install the evaporator tube to the condenser. Refer to Evaporator Tube Replacement .
  6. Install a NEW O-ring seal to the condenser end of the compressor hose assembly. Refer to O-Ring Replacement .
  7. Install the compressor hose assembly to the condenser.
  8. Install the fitting nut for the compressor hose assembly to the condenser.

    Tighten:  Tighten the nut to 16 N.m (12 lb ft).

  9. Install the hood latch support. Refer to Hood Latch Support Replacement in Body Front End.
  10. Evacuate and recharge the A/C system. Refer to Evaporator Tube Replacement .
  11. Leak test the fittings of the component using the J 39400-A  .
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