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Home >> Chevrolet >> 2001 >> Cavalier LS, 2.2 4 >> Repair and Diagnosis >> External Pages >> Different car >> Section 242 (Heating, Ventilation And Air Conditioning - Gas) >> Repair Instructions >> Air Temperature Door Replacement >> Removal Procedure

Removal Procedure

WARNING: This page is about a different car, the 2004 Pontiac Sunfire and 2004 Chevrolet Cavalier. However, it is still accessible from the selected car via links, so may be relevant.
  1. Remove the HVAC module assembly. Refer to HVAC Module Assembly Replacement .
  2. Remove the heat stakes and the screws from the upper case assembly.
  3. Remove the upper case assembly.
    Fig 1: View Of Upper Case Assembly
    GM868880Courtesy of GENERAL MOTORS CORP.
  4. Disconnect the air temperature cable from the temperature door.
    Fig 2: Identifying Air Temperature Cable
    GM864482Courtesy of GENERAL MOTORS CORP.
  5. Remove the air temperature door from the HVAC module assembly. Complete the following steps:
    1. Slide the door to the right.
    2. Pull down on the door in order to remove the link end of the door.
    3. Fig 3: Supporting Air Temperature Door
      GM869019Courtesy of GENERAL MOTORS CORP.