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Home >> Chevrolet >> 2001 >> Cavalier LS, 2.2 4 >> Repair and Diagnosis >> External Pages >> Different car >> Section 242 (Heating, Ventilation And Air Conditioning - Gas) >> Repair Instructions >> Air Temperature Door Replacement >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2004 Pontiac Sunfire and 2004 Chevrolet Cavalier. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the air temperature door to the HVAC module assembly. Complete the following steps:
    1. Insert the link end of the door into the HVAC module assembly.
    2. Push up on the door into the HVAC module assembly in order to seat the door.
    Fig 1: Supporting Air Temperature Door
    GM869019Courtesy of GENERAL MOTORS CORP.
  2. Connect the air temperature cable to the air temperature door.
    Fig 2: Identifying Air Temperature Cable
    GM864482Courtesy of GENERAL MOTORS CORP.
    NOTE: Refer to FASTENER NOTICE in Cautions and Notices.
  3. Install the upper case assembly and the screws.

    Tighten:  Tighten the screws to 1 N.m (9 lb in).

    Fig 3: View Of Upper Case Assembly
    GM868880Courtesy of GENERAL MOTORS CORP.
  4. Install the HVAC module assembly. Refer to Evaporator Core Replacement .