Assembly Procedure

WARNING: This page is about a different car, the 2004 Pontiac Sunfire and 2004 Chevrolet Cavalier. However, it is still accessible from the selected car via links, so may be relevant.

Inspect the cylinder lines (1) for the following items:
- Cracks
- Dents
- Damage to the threads
  
  Fig 1: Cylinder Line Assemblies & Rack & Pinion Gear Assembly
  Courtesy of GENERAL MOTORS CORP.
Replace the parts as needed.
Install the new O-ring seals (1) to the valve end of the cylinder lines.

Fig 2: View Of O-Ring Seals At Valve End Of Lines (Quiet Valve)
Courtesy of GENERAL MOTORS CORP.

NOTE: Refer to Fastener Notice in Cautions and Notices.
Install the cylinder line assemblies (1) to the gear assembly (2).
Tighten
- Tighten the valve end fittings to 17 N.m (13 lb ft)
- Tighten the cylinder end fittings to 27 N.m (20 lb ft)