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Home >> Chevrolet >> 2001 >> Cavalier LS, 2.2 4 >> Repair and Diagnosis >> External Pages >> Different car >> Section 236 (Engine Mechanical - 2.2L (L61)) >> Repair Instructions >> On-Vehicle Repair Instructions >> Intake Manifold Replacement >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2004 Pontiac Sunfire and 2004 Chevrolet Cavalier. However, it is still accessible from the selected car via links, so may be relevant.
  1. If removed, install the intake manifold gasket.
  2. Install the intake manifold.
    NOTE: Refer to FASTENER NOTICE in Cautions and Notices.
  3. Install the intake manifold nuts and bolts.
    Fig 1: View Of Intake Manifold
    GM412135Courtesy of GENERAL MOTORS CORP.

    Tighten:  Tighten the intake manifold nuts and bolts to 10 N.m (89 lb in).

  4. Install the knock sensor connector to the intake manifold.
    Fig 2: View Of Knock Sensor Connector
    GM630348Courtesy of GENERAL MOTORS CORP.
  5. Install the fuel rail. Refer to Fuel Rail Assembly Replacement in Engine Controls-2.2L (L61).
    Fig 3: View Of Fuel Rail
    GM870613Courtesy of GENERAL MOTORS CORP.
  6. Install the throttle body. Refer to Throttle Body Assembly Replacement in Engine Controls 2.2L.
    Fig 4: Exploded View Of Throttle Body
    GM782280Courtesy of GENERAL MOTORS CORP.
  7. Connect the IAC electrical connector.
  8. Connect the TPS electrical connector.
  9. Connect the MAP sensor electrical connector.
  10. Connect the EVAP hose.
  11. Connect the PCV hose.
  12. Connect the purge solenoid tube.
  13. Connect the brake booster hose.
  14. Install the oil level indicator tube bolt.
  15. Connect the accelerator and the cruise control cables.
  16. Install the air inlet duct and resonator.
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