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Home >> Chevrolet >> 2001 >> Cavalier LS, 2.2 4 >> Repair and Diagnosis >> External Pages >> Different car >> Section 236 (Engine Mechanical - 2.2L (L61)) >> Repair Instructions >> On-Vehicle Repair Instructions >> Engine Front Cover Replacement >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2004 Pontiac Sunfire and 2004 Chevrolet Cavalier. However, it is still accessible from the selected car via links, so may be relevant.
  1. If removed install a new engine front cover gasket.
    Fig 1: View Of Engine Front Cover Bolts
    GM412538Courtesy of GENERAL MOTORS CORP.
  2. Install the front engine mount. Refer to Engine Mount Replacement .
  3. Install the engine front cover.
    NOTE: Refer to Fastener Notice in Cautions and Notices.
  4. Install the engine front cover bolts.

    Tighten:  Tighten the engine front cover bolts to 25 N.m (18 lb ft).

  5. Install the water pump bolt.

    Tighten:  Tighten the water pump bolt to 25 N.m (18 lb ft).

    Fig 2: View Of Engine Front Cover
    GM412537Courtesy of GENERAL MOTORS CORP.
  6. Install the drive belt tensioner.
    Fig 3: View Of Drive Belt Tensioner
    GM412154Courtesy of GENERAL MOTORS CORP.
  7. Install the drive belt tensioner bolt.

    Tighten:  Tighten the drive belt tensioner bolt to 45 N.m (33 lb ft).

  8. Install the crankcase balancer. Refer to Crankshaft Balancer Replacement .
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