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Home >> Chevrolet >> 2001 >> Cavalier LS, 2.2 4 >> Repair and Diagnosis >> External Pages >> Different car >> Section 236 (Engine Mechanical - 2.2L (L61)) >> Repair Instructions >> On-Vehicle Repair Instructions >> Cylinder Head Replacement >> Removal Procedure

Removal Procedure

WARNING: This page is about a different car, the 2004 Pontiac Sunfire and 2004 Chevrolet Cavalier. However, it is still accessible from the selected car via links, so may be relevant.
  1. Disconnect negative battery cable. Refer to Battery Negative Cable Disconnect/Connect Procedure in Engine Electrical.
  2. Remove the intake manifold. Refer to Intake Manifold Replacement .
  3. Remove the power steering pump bolts and set pump aside.
    Fig 1: View Of Power Steering Pump
    GM631999Courtesy of GENERAL MOTORS CORP.
  4. Remove the exhaust manifold. Refer to Exhaust Manifold Replacement (2.2L (L61)) in Engine Exhaust.
  5. Remove the timing chain. Refer to Timing Chain, Sprockets, and/or Tensioner Replacement .
  6. Drain the cooling system. Refer to Draining and Filling Cooling System (L61) in Engine Cooling.
  7. Remove the cylinder head bolts in sequence and discard.
    Fig 2: Cylinder Head Bolt Removal Sequence
    GM465863Courtesy of GENERAL MOTORS CORP.
  8. Remove the cylinder head and gasket.
    Fig 3: View Of Cylinder Head And Gasket
    GM412427Courtesy of GENERAL MOTORS CORP.
  9. Clean all gasket surfaces.
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