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Home >> Chevrolet >> 2001 >> Cavalier LS, 2.2 4 >> Repair and Diagnosis >> External Pages >> Different car >> Section 236 (Engine Mechanical - 2.2L (L61)) >> Repair Instructions >> Off-Vehicle Repair Instructions >> Exhaust Manifold Removal

Exhaust Manifold Removal

WARNING: This page is about a different car, the 2004 Pontiac Sunfire and 2004 Chevrolet Cavalier. However, it is still accessible from the selected car via links, so may be relevant.
  1. Remove the exhaust manifold heat shield.
    Fig 1: Removing & Installing Exhaust Manifold Heat Shield
    GM746055Courtesy of GENERAL MOTORS CORP.
  2. Remove the block heater if equipped.
    Fig 2: View Of Block Heater
    GM825111Courtesy of GENERAL MOTORS CORP.
  3. Remove the oxygen sensor.
    Fig 3: Identifying Oxygen Sensor
    GM865339Courtesy of GENERAL MOTORS CORP.
  4. Remove and discard the exhaust manifold to cylinder head retaining nuts.
  5. Remove the exhaust manifold.
    Fig 4: View Of Exhaust Manifold & Gasket
    GM746061Courtesy of GENERAL MOTORS CORP.
  6. Clean all of the sealing surfaces.
  7. If the exhaust manifold is being replaced, transfer the following parts:
    • The exhaust manifold heat shield
    • The oxygen sensor
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