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Home >> Chevrolet >> 2001 >> Cavalier LS, 2.2 4 >> Repair and Diagnosis >> External Pages >> Different car >> Section 236 (Engine Mechanical - 2.2L (L61)) >> Repair Instructions >> Off-Vehicle Repair Instructions >> Cylinder Head Disassemble

Cylinder Head Disassemble

WARNING: This page is about a different car, the 2004 Pontiac Sunfire and 2004 Chevrolet Cavalier. However, it is still accessible from the selected car via links, so may be relevant.

Tools Required

  1. Remove the coolant air bleed hose fitting.
    Fig 1: Identifying Cylinder Head Air Bleed Tube
    GM1244844Courtesy of GENERAL MOTORS CORP.
    IMPORTANT: Ensure that the valve train components are kept together and identified in order for proper re-installation in their original position.
  2. Using the J 8062  and the J 43963  , compress the valve spring.
  3. Remove the valve keys.
  4. Slowly release the J 8062  and the J 43963  from the valve spring assembly.
  5. Remove the retainer.
    Fig 2: Identifying Valve Spring Retainers
    GM412474Courtesy of GENERAL MOTORS CORP.
  6. Fig 3: View Of Valve Springs
    GM412475Courtesy of GENERAL MOTORS CORP.
    NOTE: Do not damage the valve guide. Remove any burrs that have formed at the key groove by chamfering the valve stem with an oil stone or a file.
  7. Remove the spring.
  8. Remove the valve seal. Use the J 36017  . Do not reuse.
    Fig 4: View Of Valve Seals
    GM412476Courtesy of GENERAL MOTORS CORP.
  9. Remove the valve.
  10. Remove the remaining valves.
    Fig 5: Identifying Engine Valves
    GM412477Courtesy of GENERAL MOTORS CORP.
  11. Remove the cylinder head plugs.
  12. Fig 6: View Of Cylinder Head Plugs
    GM412478Courtesy of GENERAL MOTORS CORP.