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Home >> Chevrolet >> 2001 >> Cavalier LS, 2.2 4 >> Repair and Diagnosis >> External Pages >> Different car >> Section 234 (Exterior Trim) >> Repair Instructions >> Grille Replacement (Pontiac) >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2004 Pontiac Sunfire and 2004 Chevrolet Cavalier. However, it is still accessible from the selected car via links, so may be relevant.
    NOTE: Refer to FASTENER NOTICE in Cautions and Notices.
    Fig 1: Installing Grille To Park/Turn Lamp Assembly Screws (Pontiac)
    GM840628Courtesy of GENERAL MOTORS CORP.
  1. Install the screws that retain the grille assembly to the park/turn lamp.

    Tighten:  Tighten the screws to 2 N.m (18 lb in).

  2. Install the rivet that secures the grill to the lamp assembly.
  3. Fig 2: Installing Grille To Park/Turn Lamp Assembly Rivet (Pontiac)
    GM1361881Courtesy of GENERAL MOTORS CORP.
  4. Position the lamp assembly with the grille to the vehicle.
  5. Install the grill screw to the grill.

    Tighten:  Tighten the screw to 2 N.m (18 lb in).

    Fig 3: Installing Grille Assembly To Fascia Retaining Screw
    GM836798Courtesy of GENERAL MOTORS CORP.
  6. Install the bolt that retains the lamp bracket to the upper tie bar.

    Tighten:  Tighten the bolt to 10 N.m (7 lb ft).

  7. Install the park/turn signal bulb by rotating the socket clockwise until the locking tab locks.
  8. Fig 4: Installing Park/Turn Signal Bulb (Pontiac)
    GM836796Courtesy of GENERAL MOTORS CORP.
  9. Install the hood close out filler panel. Refer to Hood Close Out Filler Replacement .
  10. Close the hood.