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Home >> Chevrolet >> 2001 >> Cavalier LS, 2.2 4 >> Repair and Diagnosis >> External Pages >> Different car >> Section 234 (Exterior Trim) >> Repair Instructions >> Emblem/Nameplate Replacement - Door >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2004 Pontiac Sunfire and 2004 Chevrolet Cavalier. However, it is still accessible from the selected car via links, so may be relevant.
    IMPORTANT: Apply the emblem/nameplate in an environment that is free from dust or other dirt that could come into contact with the sticky backing. Foreign material may cause improper adhesion.
  1. Clean the area where the emblem/nameplate will be installed.

    Use a lint free cloth and Varnish Makers and Painters (VMP) naphtha or a, 50/50 mixture, by volume of isopropyl alcohol and water to clean the area.

  2. Dry the area thoroughly.
  3. If the location of the emblem/nameplate has not been marked, apply tape and use the following dimensions:
  4. For the SUNFIRE emblem/nameplate, install to the following dimensions:
    • Dimension (a) is 57 mm (2.250 in) from the front edge of the door to the front of the emblem/nameplate.
    • Dimension (b) is 39 mm (1.500 in) from the top of the door molding to the bottom of the emblem/nameplate.
    • Fig 1: Aligning Sunfire Emblem
      GM750003Courtesy of GENERAL MOTORS CORP.
  5. For the SUNFIRE GT emblem/nameplate, install to the following dimensions:
    • Dimension (a) is 57 mm (2.250 in) from the front edge of the door to the front of the emblem/nameplate.
    • Dimension (b) is 26 mm (1.024 in) between the SUNFIRE and the GT emblem/nameplate.
    • Dimension (c) is 39 mm (1.535 in) from the top of the door molding to the bottom of the emblem/nameplate.
    Fig 2: Aligning Sunfire GT Emblem
    GM750004Courtesy of GENERAL MOTORS CORP.
  6. Heat the mounting surface to approximately 27-41°C (80-105°F) using the J 25070  , if necessary. See Special Tools and Equipment .
  7. Ensure that the temperature of the emblem/nameplate is approximately 29-32°C (85-90°F).
  8. IMPORTANT: Do not touch the adhesive backing on the emblem/nameplate.
  9. Remove the protective liner from the back of the emblem/nameplate.
  10. Position the emblem/name plate to the location marks and press the emblem/nameplate to the mounting surface.
  11. Apply equal pressure along the emblem/name plate to uniformly bond the item to the mounting surface.
  12. Remove the protective tape from the mounting surface.