LEMON Manuals: Even more car manuals for everyone
Home >> Chevrolet >> 2001 >> Cavalier LS, 2.2 4 >> Repair and Diagnosis >> External Pages >> Different car >> Section 230 (Bumper System) >> Repair Instructions >> Fascia Replacement - Front Bumper (Chevrolet) >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2004 Pontiac Sunfire and 2004 Chevrolet Cavalier. However, it is still accessible from the selected car via links, so may be relevant.
  1. Position the front bumper fascia on the vehicle.
  2. Push the fascia onto the shoulder bolts at the fender joint.
    Fig 1: Installing Front Bumper Fascia (Chevrolet)
    GM867826Courtesy of GENERAL MOTORS CORP.
  3. NOTE: Refer to FASTENER NOTICE in Cautions and Notices.
    Fig 2: Installing Fascia To Fender Bolt (Chevrolet)
    GM833375Courtesy of GENERAL MOTORS CORP.
  4. Accessing through the headlamp opening, install the bolt that attaches the fascia to the fender.

    Tighten:  Tighten the bolt to 9 N.m (80 lb in).

  5. Connect the fog lamp electrical connectors, if equipped.
    Fig 3: Connecting Fog Lamp Electrical Connectors (Chevrolet)
    GM853485Courtesy of GENERAL MOTORS CORP.
  6. Install the fasteners that attach the fascia brackets to the bumper beam.
    Fig 4: Installing Front Fascia Bracket Fasteners (Chevrolet)
    GM867826Courtesy of GENERAL MOTORS CORP.
  7. Install the headlamps. Refer to Headlamp Assembly or Headlamp Bulb and/or Cornering, Sidemarker, Park, Turn Signal Bulb Replacement (Chevrolet) in Lighting Systems.
  8. Install the hood latch close out panel. Refer to Hood Close Out Filler Replacement in Body Front End.
  9. Install the front fender liner to the front fascia.
    Fig 5: Installing Front Fender Liner Retainers (Chevrolet)
    GM740828Courtesy of GENERAL MOTORS CORP.