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Home >> Chevrolet >> 2001 >> Cavalier LS, 2.2 4 >> Repair and Diagnosis >> External Pages >> Different car >> Section 225 (Engine Cooling System - 2.2L (L61)) >> Repair Instructions >> Surge Tank Replacement >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2004 Pontiac Sunfire and 2004 Chevrolet Cavalier. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the surge tank.
    NOTE: Refer to FASTENER NOTICE in Cautions and Notices.
  2. Install the surge tank mounting bolt.

    Tighten:  Tighten the bolt to 10 N.m (89 lb in).

  3. Install the radiator vent hose to the surge tank (3).
    Fig 1: Identifying Radiaror Vent & Outlet Hoses
    GM1195908Courtesy of GENERAL MOTORS CORP.
  4. Use the J 38185  in order to reposition the radiator vent hose clamp to the surge tank.
  5. Install the engine vent hose to the surge tank (4).
  6. Use the J 38185  in order to reposition the engine vent hose clamp to the surge tank.
  7. Install the surge tank outlet hose to the surge tank (2).
  8. Use the J 38185  in order to reposition the surge tank outlet hose clamp to the surge tank.
  9. Install the low coolant sensor electrical connector to the retainer.
    Fig 2: Identifying Low Coolant Sensor Electrical Connector
    GM499132Courtesy of GENERAL MOTORS CORP.
  10. Connect the low coolant electrical connector.
  11. Fill the cooling system at the radiator surge tank. Refer to Draining and Filling Cooling System (L61) .
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