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Home >> Chevrolet >> 2001 >> Cavalier LS, 2.2 4 >> Repair and Diagnosis >> External Pages >> Different car >> Section 216 (Sunroof System) >> Diagnostic Information and Procedures >> Power Sunroof Inoperative >> Test Description

Test Description

WARNING: This page is about a different car, the 2004 Pontiac Sunfire and 2004 Chevrolet Cavalier. However, it is still accessible from the selected car via links, so may be relevant.

The numbers below refer to the step numbers on the diagnostic table.

  1. 7:  Using a jumper wire to jump between the sunroof limit switch soft stop signal circuit and the sunroof limit switch low reference circuit, will simulate that the sunroof glass is in a position other than close or full open position. This will allow any request from the sunroof switch to supply an output to drive the sunroof motor for testing the status of the limit switches.
  2. 11:  Checking the sunroof motor open and close output circuits, both should be at ground potential when idle.
Power Sunroof Inoperative

Step Action Value(s) Yes No
Schematic Reference:  Power Sunroof Schematics  
Connector End Views Reference:  Power Roof Systems Connector End Views  
1 Did you review the Power Sunroof Description and Operation and perform the necessary inspections? - Go to Step 2  Go to Symptoms - Roof 
2 Operate the power sunroof.
Does the system operate normally?
- Go to Testing for Intermittent Conditions and Poor Connections in Wiring Systems Go to Step 3 
3
  1. Disconnect the sunroof switch from the harness connector.
  2. Turn the ignition ON, with the engine OFF.
  3. Measure the reference voltage of the sunroof switch open signal circuit at the sunroof switch harness connector to a good ground.
Does the voltage measure near the specified value?
4.5-5.5 V Go to Step 4  Go to Step 13 
4 Measure the reference voltage of the sunroof switch close signal circuit at the sunroof switch harness connector to a good ground.
Does the voltage measure near the specified value?
4.5-5.5 V Go to Step 5  Go to Step 18 
5 Measure the reference voltage between the sunroof switch close signal circuit and the sunroof switch low reference circuit at the sunroof switch harness connector.
Does the voltage measure near the specified value?
4.5-5.5 V Go to Step 6  Go to Step 22 
6
  1. Connect one end of a jumper wire to the sunroof switch low reference circuit of the sunroof switch harness connector.
  2. Depending on the position of the sunroof, try to operate the sunroof by connecting the other end of the jumper wire to each of the:
    • Sunroof switch open signal circuit
    • Sunroof switch close signal circuit
Does the system operate normally?
- Go to Step 28  Go to Step 7 
NOTE: Do not open the sunroof glass past the full open soft stop position. Doing so may damage the sunroof assembly and or the roof top.
  1. Reconnect the sunroof switch to the harness connector.
  2. Connect a jumper wire between the sunroof limit switch soft stop signal circuit and the sunroof limit switch low reference circuit at the sunroof control module harness connector.
  3. Observing the position of the sunroof glass, operate the system by pressing the sunroof switch to slide the glass to the available positions, open then closed or closed then open, not exceeding the full open soft stop position.
Did the sunroof glass slide as requested?
- Go to Step 8  Go to Step 11 
8 Test the sunroof limit switch range signal circuit for an open, high resistance or a short to ground. Refer to Circuit Testing and Wiring Repairs in Wiring Systems.
Did you find and correct the condition?
- Go to Step 39  Go to Step 9 
9 Test the sunroof limit switch low reference circuit for an open or high resistance. Refer to Circuit Testing and Wiring Repairs in Wiring Systems.
Did you find and correct the condition?
- Go to Step 39  Go to Step 32 
10 Test the sunroof limit switch low reference for a short to B+. Refer to Circuit Testing and Wiring Repairs in Wiring Systems.
Did you find and correct the condition?
- Go to Step 39  Go to Step 11 
11 
  1. Disconnect the sunroof motor connector.
  2. Connect a test lamp between the sunroof motor open and motor close circuits at the sunroof motor harness connector module side.
Does the test lamp illuminate?
- Go to Step 37  Go to Step 12 
12
  1. Leave the test lamp between the sunroof motor open and motor close circuits at the sunroof motor harness connector module side.
  2. While observing the test lamp, press the sunroof switch for three seconds to the close position then for three seconds to the open position.
Does test lamp illuminate with each command?
- Go to Step 30  Go to Step 23 
13 Did the reference voltage of the sunroof switch open signal circuit measure near the specified value? B+ Go to Step 14  Go to Step 15 
14 Measure the reference voltage of the sunroof switch close signal circuit at the sunroof switch harness connector to a good ground.
Does the voltage measure near the specified value?
B+ Go to Step 17  Go to Step 26 
15 Measure the reference voltage of the sunroof switch close signal circuit at the sunroof switch harness connector to a good ground.
Does the voltage measure near the specified value?
4.5-5.5 V Go to Step 19  Go to Step 16 
16
  1. Disconnect the sunroof control module harness connector that contains the sunroof ignition 3 voltage circuit.
  2. Turn the ignition ON, with the engine OFF.
  3. Measure the sunroof ignition 3 voltage circuit at the sunroof control module harness connector to a good ground.
Does the voltage measure near the specified value?
B+ Go to Step 29  Go to Step 27 
17 Measure between the sunroof ignition 3 voltage circuit and the ground circuit at the sunroof control module harness connector.
Does the voltage measure near the specified value?
B+ Go to Step 29  Go to Step 33 
18 Did the reference voltage of the sunroof switch close signal circuit measure near the specified value? B+ Go to Step 21  Go to Step 20 
19 Test for an open, high resistance or short to ground in the sunroof switch open signal circuit. Refer to Circuit Testing and Wiring Repairs in Wiring Systems.
Did you find and correct the condition?
- Go to Step 39  Go to Step 29 
20 Test for an open, high resistance or short to ground in the sunroof switch close signal circuit. Refer to Circuit Testing and Wiring Repairs in Wiring Systems.
Did you find and correct the condition?
- Go to Step 39  Go to Step 29 
21 Test the sunroof switch close signal circuit for a short to B+. Refer to Circuit Testing and Wiring Repairs in Wiring Systems.
Did you find and correct the condition?
- Go to Step 39  Go to Step 37 
22 Test the sunroof switch low reference circuit for an open, high resistance or a short to B+. Refer to Circuit Testing and Wiring Repairs in Wiring Systems.
Did you find and correct the condition?
- Go to Step 39  Go to Step 29 
23 Did the test lamp illuminate with either command? - Go to Step 23  Go to Step 25 
24 Test both sunroof motor control circuits for a short to ground. Refer to Circuit Testing and Wiring Repairs in Wiring Systems.
Did you find and correct the condition?
- Go to Step 39  Go to Step 29 
25 Test both sunroof motor control circuits for an open or high resistance. Refer to Circuit Testing and Wiring Repairs in Wiring Systems.
Did you find and correct the condition?
- Go to Step 39  Go to Step 29 
26 Test the sunroof switch open signal circuit for a short to B+. Refer to Circuit Testing and Wiring Repairs in Wiring Systems.
Did you find and correct the condition?
- Go to Step 39  Go to Step 37 
27 Test the ignition 3 voltage circuit for an open, high resistance or short to ground. Refer to Circuit Testing and Wiring Repairs in Wiring Systems.
Did you find and correct the condition?
- Go to Step 39  Go to Step 31 
28 Inspect for a poor connection at the sunroof switch harness connector. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems?
Did you find and correct the condition?
- Go to Step 39  Go to Step 36 
29 Inspect for a poor connection at the sunroof control module. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems.
Did you find and correct the condition?
- Go to Step 39  Go to Step 37 
30 Inspect for poor connections at the sunroof motor. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems.
Did you find and correct the condition?
- Go to Step 39  Go to Step 38 
31 Inspect for poor connections at the PWR WDO CB circuit breaker. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems.
Did you find and correct the condition?
- Go to Step 39  Go to Step 34 
32 Inspect for poor connections at the limit switches. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems.
Did you find and correct the condition?
- Go to Step 39  Go to Step 35 
33 Repair the ground circuit of the sunroof control module for an open or high resistance. Refer to Circuit Testing and Wiring Repairs in Wiring Systems.
Did you complete the repair?
- Go to Step 39  -
34 Replace the circuit breaker.
Did you complete the repair?
- Go to Step 39  -
35 Replace the sunroof limit switch. Refer to Sunroof Motor/Actuator Replacement .
Did you complete the repair?
- Go to Step 39  -
36 Replace the sunroof switch. Refer to Sunroof Switch Replacement .
Did you complete the replacement?
- Go to Step 39  -
37 Replace the sunroof control module. Refer to Sunroof Control Module Replacement .
Did you complete the replacement?
- Go to Step 39  -
38 Replace the sunroof actuator. Refer to Sunroof Motor/Actuator Replacement .
Did you complete the replacement?
- Go to Step 39  -
39
  1. Turn OFF the ignition.
  2. Disconnect any jumper wires.
  3. Reconnect all previously disconnected components.
  4. Turn the ignition ON, with the engine OFF.
  5. Operate the system in order to verify the repair.
Did you correct the condition?
- System OK Go to Step 3