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Home >> Chevrolet >> 2001 >> Cavalier LS, 2.2 4 >> Repair and Diagnosis >> External Pages >> Different car >> Section 212 (Engine Controls - 2.2L (L61) Introduction) >> Repair Instructions >> Fuel Hose/Pipes Replacement - Chassis >> Removal Procedure

Removal Procedure

WARNING: This page is about a different car, the 2004 Pontiac Sunfire and 2004 Chevrolet Cavalier. However, it is still accessible from the selected car via links, so may be relevant.
  1. Relieve the fuel system pressure. Refer to Fuel Pressure Relief Procedure .
  2. Disconnect the quick-connect fittings at the engine compartment fuel feed and return pipes. Refer to Quick Connect Fitting(s) Service (Metal Collar) .
  3. Plug the fuel pipes.
  4. Raise the vehicle. Refer to Lifting and Jacking the Vehicle in General Information.
  5. Disconnect the quick-connect fittings at the fuel sender fuel feed and return connecting pipes. Refer to Quick Connect Fitting(s) Service (Plastic Collar) .
  6. Remove the exhaust heat shield.
  7. Remove the fuel pipe mounting bolts from the body clips.

    In the repairable areas, cut a piece of fuel hose 100 mm (4 in) longer than portion of the pipe removed. If more than a 152 mm (6 in) length of pipe is removed, use a combination of steel pipe and hose so that hose lengths will not be more than 254 mm (10 in), including the hose overlap on the fuel pipe.

    Fig 1: View Of Fuel Pipe Mounting Bolts
    GM102056Courtesy of GENERAL MOTORS CORP.
  8. Remove the fuel pipes from the body clips.
    Fig 2: Viewing Fuel Pipes In Body Clips
    GM102255Courtesy of GENERAL MOTORS CORP.
  9. Remove the fuel pipes (1).
    Fig 3: View Of Fuel Hose/Pipe & Retainers At Vehicle Underbody
    GM49888Courtesy of GENERAL MOTORS CORP.
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