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Home >> Chevrolet >> 2001 >> Cavalier LS, 2.2 4 >> Repair and Diagnosis >> External Pages >> Different car >> Section 212 (Engine Controls - 2.2L (L61) Introduction) >> Repair Instructions >> Fuel Hose/Pipes Replacement - Chassis >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2004 Pontiac Sunfire and 2004 Chevrolet Cavalier. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the fuel pipes (1).
    Fig 1: View Of Fuel Hose/Pipe & Retainers At Vehicle Underbody
    GM49888Courtesy of GENERAL MOTORS CORP.
  2. Position the fuel pipes in the body clips.
    Fig 2: Viewing Fuel Pipes In Body Clips
    GM102255Courtesy of GENERAL MOTORS CORP.
    NOTE: Refer to FASTENER NOTICE in Cautions and Notices.
  3. Install the fuel pipe mounting bolts into the body clips.

    Tighten:  Tighten the bolts to 6 N.m (53 lb in).

    Fig 3: View Of Fuel Pipe Mounting Bolts
    GM102056Courtesy of GENERAL MOTORS CORP.
  4. Install the exhaust heat shield.

    Tighten: 

    • Tighten the exhaust shield bolt to 2 N.m (18 lb in).
    • Tighten the exhaust shield nuts to 1 N.m (9 lb in).

  5. Remove the caps on the fuel pipes.
  6. Connect the quick-connect fittings at the fuel sender pipes. Refer to Quick Connect Fitting(s) Service (Plastic Collar) .
  7. Lower the vehicle.
  8. Connect the quick-connect fittings at engine compartment fuel feed and return pipes. Refer to Quick Connect Fitting(s) Service (Metal Collar) 
  9. Connect the negative battery cable.
  10. Inspect for fuel leaks using the following procedure:
    1. Turn ON the ignition, with the engine OFF for 2 seconds.
    2. Turn OFF the ignition for 10 seconds.
    3. Turn ON the ignition, with the engine OFF.
    4. Inspect for fuel leaks.
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