Installation Procedure

WARNING: This page is about a different car, the 2004 Pontiac Sunfire and 2004 Chevrolet Cavalier. However, it is still accessible from the selected car via links, so may be relevant.

NOTE: Refer to FASTENER NOTICE in Cautions and Notices.

Install the chassis purge pipe and hardware (1).

Fig 1: View Of Fuel Hose/Pipe & Retainers At Vehicle Underbody
Courtesy of GENERAL MOTORS CORP.
Position the chassis purge pipe in the body clips.

Fig 2: Viewing Fuel Pipes In Body Clips
Courtesy of GENERAL MOTORS CORP.

NOTE: Refer to FASTENER NOTICE in Cautions and Notices.
Install the fuel bundle mounting bolts into the body clips.
Tighten: Tighten the bolts to 6 N.m (53 lb in).

Fig 3: View Of Fuel Pipe Mounting Bolts
Courtesy of GENERAL MOTORS CORP.
Install the exhaust heat shield.
Tighten:
- Tighten the exhaust shield bolt to 2 N.m (18 lb in).
- Tighten the exhaust shield nuts to 1 N.m (9 lb in).
Remove the caps on the chassis purge pipe and canister purge pipe.
Connect the chassis purge pipe to the canister purge pipe.
Lower the vehicle.
Remove the caps on the engine purge pipe and chassis purge pipe.
Connect the chassis purge pipe to the engine purge pipe.