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Installation (2.2L - Cast Iron)

WARNING: This page is about a different car, the 2002 Pontiac Sunfire and 2002 Chevrolet Cavalier. However, it is still accessible from the selected car via links, so may be relevant.
CAUTION: NEW A/C compressors are shipped WITHOUT poly-alkylene glycol (PAG) oil. Use of the incorrect PAG oil can result in compressor failure.
  1. If a NEW A/C compressor is being installed, add 2 ozs. (60 ml), of PAG Oil to the compressor. Install the compressor crankcase oil drain bolt. See Figure. Tighten the drain bolt to specification. See TORQUE SPECIFICATIONS .
  2. Install the compressor to the compressor mounting bracket. Install the compressor mounting bolts. See Figure. Tighten the compressor mounting bolts to specification. Install NEW sealing washers to the compressor ports. Install the compressor hose assembly to the compressor.
  3. Install the bolt holding the compressor hose assembly to the compressor. Tighten the bolt to specification. Connect the clutch electrical connector. Install the right front fender liner. Install the drive belt. Evacuate and recharge the A/C system. See RECOVERY, EVACUATION & RECHARGING in GENERAL SERVICING PROCEDURES article in GENERAL SERVICING.
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