LEMON Manuals: Even more car manuals for everyone
Home >> Chevrolet >> 2001 >> Cavalier LS, 2.2 4 >> Repair and Diagnosis >> External Pages >> Different car >> Section 21 (HVAC Systems - Manual) >> Removal & Installation >> Compressor Hose Assembly >> Installation (2.2L - Cast Iron)

Installation (2.2L - Cast Iron)

WARNING: This page is about a different car, the 2002 Pontiac Sunfire and 2002 Chevrolet Cavalier. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install a NEW O-ring seal to the accumulator end of the compressor hose assembly. Install the compressor hose assembly and the fitting nut to the accumulator. Tighten the nut to specification. See TORQUE SPECIFICATIONS .
  2. Install a NEW O-ring seal to the condenser end of the compressor hose assembly. Install the compressor hose assembly to the condenser. See Fig 1. Install the fitting nut for the compressor hose assembly to the condenser. Tighten the nut to specification.
  3. Raise and support the vehicle. Install NEW sealing washers to the compressor ports. Install the compressor hose assembly to the compressor. Install the bolt holding the compressor hose assembly to the compressor. Tighten the bolt to specification.
  4. Lower the vehicle. Connect the refrigerant pressure sensor electrical connector. Position the bracket holding the PCM Module on to the shock tower. Install the bracket nuts holding the PCM Module on to the shock tower. Tighten the nuts to specification.
  5. Install the cruise control module. Install the hood close out filler panel. Evacuate and recharge the A/C system. See RECOVERY, EVACUATION & RECHARGING in GENERAL SERVICING PROCEDURES article in GENERAL SERVICING.
Fig 1: A/C Hose Routing (2.2L - Cast Iron)
G00189643Courtesy of GENERAL MOTORS CORP.
scientia non olet · About LEMON Manuals