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Home >> Chevrolet >> 2001 >> Cavalier LS, 2.2 4 >> Repair and Diagnosis >> External Pages >> Different car >> Section 151 (Power Steering System) >> Repair Instructions >> Rack and Pinion Boot Replacement - On Vehicle >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2003 Pontiac Sunfire and 2003 Chevrolet Cavalier. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the new boot clamp (2) onto the rack and pinion boot (3).
    2. Fig 1: Identifying Rack & Pinion Boot Components
    G01579886Courtesy of GENERAL MOTORS CORP.
  2. Apply grease to the inner rod (2) and apply grease to the gear assembly (1) prior to the boot (3) installation.
    Fig 2: Identifying Location Of Grease
    G01579887Courtesy of GENERAL MOTORS CORP.
  3. Install the boot (3) onto the inner tie rod assembly.
    Fig 3: Identifying Rack & Pinion Boot Components
    G01579888Courtesy of GENERAL MOTORS CORP.

    Important:  The rack and pinion boot must not be twisted or out of shape in any way. An improperly shaped boot must be shaped by hand before installing the boot clamp.

  4. Install the boot (3) onto the gear assembly (1) until the boot is seated in the gear assembly groove.
  5. Install the boot clamp on the boot (1) using tool J 22610  (2).
    Fig 4: Clamping Rack & Pinion Boot
    G01579889Courtesy of GENERAL MOTORS CORP.
  6. Crimp the boot clamp (2).
  7. Install the tie rod end clamp on the boot using pliers.
  8. Install the jam nut to the inner tie rod assembly.
  9. Install the outer tie rod. Refer to Tie Rod End Replacement - Outer .
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