LEMON Manuals: Even more car manuals for everyone
Home >> Chevrolet >> 2001 >> Cavalier LS, 2.2 4 >> Repair and Diagnosis >> External Pages >> Different car >> Section 151 (Power Steering System) >> Repair Instructions >> Power Steering Gear Replacement (Manual Transmission) >> Removal Procedure

Removal Procedure

WARNING: This page is about a different car, the 2003 Pontiac Sunfire and 2003 Chevrolet Cavalier. However, it is still accessible from the selected car via links, so may be relevant.
  1. Raise the vehicle on a hoist. Refer to LIFTING AND JACKING THE VEHICLE .
  2. Remove the tires and wheels. Refer to TIRE & WHEEL REMOVAL & INSTALLATION .
  3. Remove the power steering hoses from the power steering gear. Refer to Power Steering Return Hose Replacement (2.2L (LN2))  and Power Steering Return Hose Replacement (2.2L (L61) and 2.4L (LD9))  .
  4. Remove the tie rod ends from the steering knuckles. Refer to Tie Rod End Replacement - Outer .
  5. Remove the lower pinch bolt from the intermediate shaft. Refer to INTERMEDIATE STEERING SHAFT REPLACEMENT .
  6. Support the front suspension crossmember (2) with a suitable jack stand.
  7. Fig 1: Identifying Power Steering Gear
    G01579902Courtesy of GENERAL MOTORS CORP.
  8. Remove the brake pipes from the retainers on the front suspension support (2).
  9. Remove the front suspension crossmember mounting bolts. Refer to FRONT SUSPENSION CROSSMEMBER REPLACEMENT .
  10. Lower the front suspension crossmember (2) in order to remove the power steering gear (1).
  11. Remove the power steering gear mounting bolts (3).
  12. Remove the power steering gear (1) from the front suspension crossmember (2).