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Home >> Chevrolet >> 2001 >> Cavalier LS, 2.2 4 >> Repair and Diagnosis >> External Pages >> Different car >> Section 150 (Front Suspension System) >> Repair Instructions >> Lower Ball Joint Replacement >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2003 Pontiac Sunfire and 2003 Chevrolet Cavalier. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Identifying Lower Ball Joint
G01580043Courtesy of GENERAL MOTORS CORP.
  1. Install the ball joint (4) into the control arm (2).
  2. Install the 3 ball joint bolts (3) and the nuts (1). Follow the instructions in the ball joint kit.

    Tighten the ball joint bolts (3) according to the specifications in the instructions.

  3. Install the lower control arm (2) to the front suspension support (1)
    Fig 2: Identifying Lower Control Arm
    G01580044Courtesy of GENERAL MOTORS CORP.
    NOTE: Refer to FASTENER NOTICE .
  4. Install the lower control arm front (5) and rear (4) mounting bolts.
    • Tighten the front bolt to 107 N.m (79 lb ft).
    • Tighten the rear bolt to 170 N.m (125 lb ft).
  5. Install the lower ball joint stud (3) to the steering knuckle (2).
    Fig 3: Identifying Steering Knuckle
    G01580045Courtesy of GENERAL MOTORS CORP.
  6. Install the ball joint stud (3) through the steering knuckle (2).
  7. Install the ball joint nut (4). Tighten the ball joint nut to 55 N.m (41 lb ft) plus 180 degrees rotation minimum-65 N.m (50 lb ft) maximum plus 180 degrees rotation to install the cotter pin.
  8. Install the wiring harness to the lower control arm.
  9. Install the cotter pin (1).
  10. If the vehicle is equipped with a stabilizer shaft, remove the stabilizer shaft link. Refer to Stabilizer Shaft Replacement .
  11. Install the tire and wheel assemblies. Refer to TIRE AND WHEEL REMOVAL AND INSTALLATION .
  12. Inspect the front wheel alignment. Refer to MEASURING WHEEL ALIGNMENT .