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Home >> Chevrolet >> 2001 >> Cavalier LS, 2.2 4 >> Repair and Diagnosis >> External Pages >> Different car >> Section 149 (Engine Mechanical - 2.4L (On-Vehicle)) >> Repair Instructions >> Engine Replacement (Automatic Transmission) >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2002 Pontiac Sunfire and 2002 Chevrolet Cavalier. However, it is still accessible from the selected car via links, so may be relevant.
  1. Position the engine in the vehicle.
  2. Hand-tighten the bolts which secure the upper transmission to the engine.
  3. Install the front upper engine mount.
  4. Remove the engine lifting device from the lifting eyes.
  5. Remove the jack supporting the transmission.
  6. Raise the vehicle.
  7. Install the crankshaft balancer.
  8. Install the bolts which secure the lower transmission to the engine.
  9. Install the torque converter bolts.
  10. Remove the A/C compressor.
  11. Install the starter.
  12. Install the catalytic converter from manifold.
  13. Install the flywheel inspection shield.
  14. Install the engine mount strut.
  15. Install the right engine splash shield.
  16. Install the right side wheel and tire assembly.
  17. Install the radiator pipe assembly.
  18. Lower the vehicle.
  19. Install the fuel rail to the engine.
  20. Connect the upper and lower radiator hoses.
  21. Install heater hoses to the engine.
  22. Install the surge tank.
  23. Install the power steering pump.
  24. Install the drive belt. Refer to Drive Belt Replacement .
  25. Connect the A/C line to the accumulator.
  26. Install the cruise control module.
  27. Install the engine wiring harness.
    CAUTION: In order to avoid possible injury or vehicle damage, always replace the accelerator control cable with a NEW cable whenever you remove the engine from the vehicle.
    NOTE: In order to avoid cruise control cable damage, position the cable out of the way while you remove or install the engine. Do not pry or lean against the cruise control cable and do not kink the cable. You must replace a damaged cable.
  28. Install the accelerator and the cruise control cable.
  29. Connect the brake booster vacuum line at the manifold.
  30. Install the air cleaner assembly.
  31. Fill the cooling system.
  32. Fill engine oil.
  33. Recharge the A/C system.
  34. Install the hood.
  35. Connect the battery cable.
  36. Start the engine and inspect for leaks.
  37. Inspect all of the fluid levels.
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