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Home >> Chevrolet >> 2001 >> Cavalier LS, 2.2 4 >> Repair and Diagnosis >> External Pages >> Different car >> Section 149 (Engine Mechanical - 2.4L (On-Vehicle)) >> Repair Instructions >> Engine Front Cover Replacement >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2002 Pontiac Sunfire and 2002 Chevrolet Cavalier. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the front cover gasket. The gasket is reusable and does not require sealer.
  2. Install the upper front cover fasteners. Tighten the fasteners to 13 N.m (115 in lbs).
  3. Raise and suitably support the vehicle.
  4. Install the remaining front cover fasteners. Tighten the fasteners to 13 N.m (115 in lbs).
  5. Lubricate the front oil seal and the sealing surface of the crankshaft balancer with Chassis Grease GM P/N 1051344 (Canadian P/N 993037) or equivalent.
  6. Install the crankshaft balancer.
  7. Install the right engine splash shield.
  8. Install the right front wheel and tire assembly.
  9. Lower the Vehicle.
  10. Install the engine mounting bracket.
  11. Install the engine mount assembly.
  12. Remove the J 28467-400  Engine Lift Hook and the J 28467-B  .
  13. Install the drive belt. Refer to Drive Belt Replacement .
  14. Install the coolant surge tank.
  15. Fill cooling system.
  16. Connect the negative battery cable.
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