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Home >> Chevrolet >> 2001 >> Cavalier LS, 2.2 4 >> Repair and Diagnosis >> External Pages >> Different car >> Section 148 (Engine Mechanical - 2.2L (L61) (On-Vehicle)) >> Repair Instructions >> Cylinder Head Replacement >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2002 Pontiac Sunfire and 2002 Chevrolet Cavalier. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the cylinder head and gasket.
  2. Install NEW cylinder head bolts.
  3. Tighten the cylinder head bolts in sequence. Tighten the cylinder head bolts to 30 N.m (22 lb ft) plus 155 degrees.
    Fig 1: Tightening Cylinder Head Bolts In Sequence
    G01776719Courtesy of GENERAL MOTORS CORP.
  4. Install the NEW front cylinder head bolts. Tighten the front cylinder head bolts to 35 N.m (26 lb ft).
  5. Install the timing chain.
  6. Install the exhaust manifold.
  7. Lower the vehicle.
  8. Install the intake manifold.
  9. Install the power steering pump. Tighten the power steering pump bolts to 25 N.m (19 lb ft).
  10. Fill the cooling system.
  11. Connect negative battery cable.
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