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Home >> Chevrolet >> 2001 >> Cavalier LS, 2.2 4 >> Repair and Diagnosis >> External Pages >> Different car >> Section 144 (Manual Transmission Clutches) >> Repair Instructions >> Clutch Drive Plate and Clutch Driven Plate >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2003 Pontiac Sunfire and 2003 Chevrolet Cavalier. However, it is still accessible from the selected car via links, so may be relevant.
  1. Align the Heavy Side of the flywheel assembly (stamped with an X), with the clutch cover Light Side (marked with paint). See Figure.
  2. Install the J 29074  in order to support the clutch cover to the flywheel assembly.
    Fig 1: Supporting Clutch Cover With Clutch Alignment Arbor
    G01558635Courtesy of GENERAL MOTORS CORP.
  3. Install the clutch cover to flywheel bolts.

    Tighten 

    1. Follow the tightening sequence. See Fig 2. Tighten the bolts to 24 N.m (18 lb. ft).
    2. Tighten the bolts to specifications. Refer to Fastener Tightening Specifications .
      Fig 2: Identifying Clutch Cover Bolt Tightening Sequence
      G01558636Courtesy of GENERAL MOTORS CORP.
  4. Remove the J 29074. 
  5. Lubricate the inside diameter of the bearing with GM P/N 12345777, or equivalent.
  6. Install the transmission. Refer to TRANSMISSION REPLACEMENT .
  7. Bleed the hydraulic system. Refer to Hydraulic Clutch Bleeding .
  8. Connect the negative battery cable.