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Home >> Chevrolet >> 2001 >> Cavalier LS, 2.2 4 >> Repair and Diagnosis >> External Pages >> Different car >> Section 143 (Engine Cooling System) >> Repair Instructions >> Draining and Filling Cooling System (L61) >> Filling Procedure

Filling Procedure

WARNING: This page is about a different car, the 2003 Pontiac Sunfire and 2003 Chevrolet Cavalier. However, it is still accessible from the selected car via links, so may be relevant.

Tools Required 

J 26568  Coolant and Battery Tester

  1. Close the radiator drain cock.

    Tighten 

    Tighten to 2 N.m (18 lb. in).

  2. Install the water pump drain plug if necessary.

    Tighten 

    Tighten the water pump drain plug to 22 N.m (16 lb. in).

  3. Lower the vehicle.
  4. Fill the cooling system.
  5. Slowly add a mixture of 50/50 DEX-COOL antifreeze and deionized water to the cooling system until the coolant level reaches and maintains the top of the surge tank label.

    Important:  It is necessary to maintain the coolant level at the top of the surge tank label to insure all the air has been purged from the cooling system.

  6. Install surge tank cap.
  7. Start the engine.
  8. Run the engine at 2,000-2,500 RPM until engine reaches normal operating temperature.
  9. Allow the engine to idle for 3 minutes.
  10. Shut the engine off.
  11. Allow the engine to cool.
  12. Top off the coolant as necessary.
  13. Inspect the cooling system for leaks.
  14. Rinse away any excess coolant from the engine and the engine compartment.
  15. Inspect the concentration of the engine coolant using J 26568.