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Home >> Chevrolet >> 2001 >> Cavalier LS, 2.2 4 >> Repair and Diagnosis >> External Pages >> Different car >> Section 140 (Engine Mechanical - 2.2L (LN2) (On-Vehicle)) >> Repair Instructions >> Intake Manifold Replacement >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2002 Pontiac Sunfire and 2002 Chevrolet Cavalier. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the intake manifold assembly.
  2. Install the intake manifold to cylinder head bolts and the nuts.
    • Tighten nuts and bolts to 24 N.m (17 ft lbs).
    • Tighten studs to 12 N.m (107 in lbs).
  3. Route wiring harness.
  4. Raise vehicle.
  5. Connect the following components:
    • EVAP purge solenoid
    • Camshaft sensor
    • Crankshaft sensor
    • VSS
    • Knock sensor
    • Back-up lamp switch
    • Oxygen sensor
    • Oil pressure switch
  6. Install the fuel rail.
  7. Connect the MAP sensor.
  8. Install the throttle body.
  9. Install the resonator bracket/fuel rail cover.
  10. Install the resonator.
  11. Install the air cleaner inlet duct (1).
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