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Home >> Chevrolet >> 2001 >> Cavalier LS, 2.2 4 >> Repair and Diagnosis >> External Pages >> Different car >> Section 140 (Engine Mechanical - 2.2L (LN2) (On-Vehicle)) >> Repair Instructions >> Engine Replacement (Automatic Transmission) >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2002 Pontiac Sunfire and 2002 Chevrolet Cavalier. However, it is still accessible from the selected car via links, so may be relevant.
  1. Position the engine in the vehicle.
  2. Install the upper transmission to engine bolts. Tighten the bolts to 75 N.m (55 ft lbs).
  3. Install the engine mount.
  4. Remove the engine lifting device from the lifting eyes.
  5. Remove the jack supporting the transmission.
  6. Raise the vehicle.
  7. Install the bolts which secure the lower transmission to the engine. Tighten the bolts to 75 N.m (55 ft lbs).
  8. Install the brace between the lower transmission and the engine.
  9. Install the torque converter bolts. Tighten the bolts to 62 N.m (46 ft lbs).
  10. Install the A/C compressor bracket.
  11. Install the A/C compressor.
  12. Install the starter.
  13. Install the exhaust pipe and hanger to the exhaust manifold.
  14. Install the flywheel inspection cover.
  15. Install the engine mount strut.
  16. Install the right engine splash shield.
  17. Install the right side wheel and tire assembly.
  18. Lower the vehicle.
  19. Install the fuel feed lines at the engine.
  20. Connect the upper and lower radiator hoses.
  21. Install the heater hoses to the engine.
  22. Install the surge tank.
  23. Install the resonator bracket/fuel rail cover.
  24. Install power steering pump to the accessory bracket.
  25. Install the drive belt.
  26. Connect the A/C line to the accumulator.
  27. Install the cruise control module.
  28. Install the engine wiring harness.
    CAUTION: In order to avoid possible injury or vehicle damage, always replace the accelerator control cable with a NEW cable whenever you remove the engine from the vehicle.
    NOTE: In order to avoid cruise control cable damage, position the cable out of the way while you remove or install the engine. Do not pry or lean against the cruise control cable and do not kink the cable. You must replace a damaged cable.
  29. Install the accelerator and the cruise control cable.
  30. Connect the brake booster vacuum line at the manifold.
  31. Install the air inlet duct and resonator assembly.
  32. Fill the cooling system.
  33. Recharge the A/C system.
  34. Install the hood.
  35. Connect the battery cable.
  36. Start the engine and check for leaks.
  37. Inspect all fluid levels.
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