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Home >> Chevrolet >> 2001 >> Cavalier LS, 2.2 4 >> Repair and Diagnosis >> External Pages >> Different car >> Section 137 (Engine Exhaust System) >> Repair Instructions >> Exhaust Manifold Replacement (2.4L) >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2002 Pontiac Sunfire and 2002 Chevrolet Cavalier. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install a new exhaust manifold gasket.
  2. Install the exhaust manifold.
  3. Install the exhaust manifold nuts.
  4. Tighten the exhaust manifold nuts to 13 N.m (115 in lbs).
  5. Install oil level indicator tube and indicator.
  6. Install the exhaust manifold heat shield and bolts.
  7. Tighten the exhaust manifold heat shield bolts to 14 N.m (124 in lbs).
    8. Fig 1: Exhaust Manifold Heat Shield
    G01779380Courtesy of GENERAL MOTORS CORP.
  8. Install cruise control module.
  9. Raise and support the vehicle.
  10. Install the flex decoupler to exhaust manifold bolts. Tighten the flex decoupler to exhaust manifold bolts to 35 N.m (26 ft lbs).
  11. Lower the vehicle.
  12. Connect the Oxygen sensor (O2S) connector.
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