LEMON Manuals: Even more car manuals for everyone
Home >> Chevrolet >> 2001 >> Cavalier LS, 2.2 4 >> Repair and Diagnosis >> External Pages >> Different car >> Section 137 (Engine Exhaust System) >> Repair Instructions >> Exhaust Manifold Replacement (2.2L - VIN F) >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2002 Pontiac Sunfire and 2002 Chevrolet Cavalier. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install a new exhaust manifold gasket.
  2. Install the exhaust manifold to the cylinder head.

    Important:  Install the new exhaust nuts.

  3. Install the new exhaust manifold to cylinder head retaining nuts. Follow the tightening sequence. Tighten the nuts to 18 N.m (12 ft lbs).
  4. Raise and support the vehicle.
  5. Install a new exhaust manifold to flex coupler gasket (2).
  6. Push the flex coupler into position on the exhaust manifold.

    Important:  Install the new exhaust nuts.

  7. Install the retaining nuts (3) which secure the manifold to the flex decoupler (4).
  8. Tighten the nuts to 30 N.m (22 ft lbs).
  9. Lower the vehicle.
  10. Install the oxygen sensor.
  11. Install the exhaust manifold heat shield. Tighten the bolts to 25 N.m (18 ft lbs).
  12. Connect the negative battery cable.
scientia non olet · About LEMON Manuals