LEMON Manuals: Even more car manuals for everyone
Home >> Chevrolet >> 2001 >> Cavalier LS, 2.2 4 >> Repair and Diagnosis >> External Pages >> Different car >> Section 137 (Engine Exhaust System) >> Repair Instructions >> Catalytic Converter Replacement (2.4L) >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2002 Pontiac Sunfire and 2002 Chevrolet Cavalier. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the three-way catalytic converter seals.
  2. Fig 1: Three-Way Catalytic Converter Seals
    G01779417Courtesy of GENERAL MOTORS CORP.
  3. Install the three-way catalytic converter to the intermediate pipe. Tighten the intermediate pipe bolts to 30 N.m (22 ft lbs).
  4. Install the three-way catalytic converter to the exhaust manifold pipe.
  5. Install the exhaust manifold pipe bolts. Tighten the exhaust manifold pipe bolts to 45 N.m (33 ft lbs).
  6. Lower the vehicle.
  7. Connect oxygen sensor.