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Home >> Chevrolet >> 2001 >> Cavalier LS, 2.2 4 >> Repair and Diagnosis >> External Pages >> Different car >> Section 136 (Engine Mechanical - 2.4L (Unit Repair)) >> Repair Instructions >> Exhaust Camshaft, Housing & Lifter - Installation

Exhaust Camshaft, Housing & Lifter - Installation

WARNING: This page is about a different car, the 2002 Pontiac Sunfire and 2002 Chevrolet Cavalier. However, it is still accessible from the selected car via links, so may be relevant.

Tools Required: J 36660-A  Torque/Angle Meter

Important:  Ensure that the camshaft housing alignment dowel pins are in the cylinder head prior to installing the housing.

  1. Install the camshaft carrier dowel pins in the cylinder head.
    Fig 1: Camshaft Carrier Dowel Pins
    G01777877Courtesy of GENERAL MOTORS CORP.
  2. Install the camshaft housing to the cylinder head with a new gasket. Sealer is unnecessary.
  3. Loosely install one camshaft housing to the cylinder head bolt in order to hold the housing in place.
    • Used lifters must be returned to their original position in the camshaft housing.
    • If the camshaft is being replaced, the lifters must also be replaced.
  4. Install the lifters into the lifter bores.
  5. NOTE: The camshaft lobes and the journals must be adequately lubricated or serious engine damage will occur upon start up.
  6. Lube the camshaft lobes and the journals with the Camshaft and Lifter Prelube GM P/N United States 12345501, GM P/N Canada 992704 or the equivalent.
  7. Install the camshaft in the same position as when removed. The timing chain sprocket dowel pin should be straight up and line with the centerline of the lifter bores.
  8. Fig 2: Camshaft Assembly
    G01777878Courtesy of GENERAL MOTORS CORP.
  9. Install the new camshaft housing to the orange camshaft housing cover seals into the cover. Sealer is unnecessary.
  10. Remove the bolt holding the housing in place.
  11. Install the camshaft housing cover to the camshaft housing.
  12. Fig 3: Camshaft Housing Cover
    G01777879Courtesy of GENERAL MOTORS CORP.
  13. Use the J 36660-A  and install and tighten the bolts in sequence. Rotate the bolts the amount of degrees specified in sequence.
    • Tighten the camshaft housing to cylinder head bolts to 15 N.m (11 ft lbs) + 90 degrees.
    • Tighten the camshaft housing cover to camshaft housing bolts to 15 N.m (11 ft lbs) + 30 degrees.
  14. Fig 4: Camshaft Housing Bolt Tightening Sequence
    G01777880Courtesy of GENERAL MOTORS CORP.