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Home >> Chevrolet >> 2001 >> Cavalier LS, 2.2 4 >> Repair and Diagnosis >> External Pages >> Different car >> Section 136 (Engine Mechanical - 2.4L (Unit Repair)) >> Repair Instructions >> Cylinder Head - Disassemble

Cylinder Head - Disassemble

WARNING: This page is about a different car, the 2002 Pontiac Sunfire and 2002 Chevrolet Cavalier. However, it is still accessible from the selected car via links, so may be relevant.

Tools Required: 

  1. Remove the coolant outlet.
  2. Fig 1: Coolant Outlet
    G01777808Courtesy of GENERAL MOTORS CORP.
  3. Remove the O-ring.
  4. Remove valve train components.

    Important:  Ensure that the valve train components are kept together and identified in order for proper re-installation in their original position.

  5. Compress the valve spring, using the J 8062  .
    Fig 2: Compressing Valve Spring
    G01777809Courtesy of GENERAL MOTORS CORP.
  6. Remove the valve keys.
  7. Slowly release the J 8062  from the valve spring assembly.
  8. Remove the valve retainer.
  9. Remove the valve spring.
  10. Remove the valve spring seat (exhaust only).
    Fig 3: Removing Valve Spring Seat (Exhaust Only)
    G01777810Courtesy of GENERAL MOTORS CORP.
    NOTE: Do not damage the valve guide. Remove any burrs that have formed at the key groove by chamfering the valve stem with an oil stone or a file.
  11. Remove the valve seal, using the J 36017  .
  12. Remove the valve rotator (intake only).
  13. Remove the valve.
  14. Remove the remaining valves.
    Fig 4: Removing Valve
    G01777811Courtesy of GENERAL MOTORS CORP.