LEMON Manuals: Even more car manuals for everyone
Home >> Chevrolet >> 2001 >> Cavalier LS, 2.2 4 >> Repair and Diagnosis >> External Pages >> Different car >> Section 136 (Engine Mechanical - 2.4L (Unit Repair)) >> Repair Instructions >> Cylinder Head - Assemble

Cylinder Head - Assemble

WARNING: This page is about a different car, the 2002 Pontiac Sunfire and 2002 Chevrolet Cavalier. However, it is still accessible from the selected car via links, so may be relevant.

Tools Required: J 8062  Valve Spring Compressor

  1. Install the new cylinder head cup plug, if necessary. Coat the plugs with Sealer GM P/N United States 12345382, GM P/N Canada 10953489 or an equivalent.
    NOTE: In order to avoid damage, install the spark plugs after the cylinder head has been installed on the engine.
  2. Fig 1: Cylinder Head Cup Plugs
    G01777817Courtesy of GENERAL MOTORS CORP.
  3. Install the valve.
  4. Install the valve rotators (intake valves only).
    Fig 2: Installing Valve Rotators (Intake Valves Only)
    G01777818Courtesy of GENERAL MOTORS CORP.
  5. Install the new valve stem seals. Fully seat the seals on the valve guides.
    Fig 3: Valve Stem Seals
    G01777819Courtesy of GENERAL MOTORS CORP.
  6. Install the valve spring seat (exhaust valves only).
  7. Install the valve springs.
  8. Install the valve retainers.
  9. Fig 4: Valve Retainers
    G01777820Courtesy of GENERAL MOTORS CORP.
  10. Compress the valve springs, using the J 8062  .
  11. Install the valve spring keepers.
  12. Slowly release the J 8062  from the valve/spring assembly.
  13. Inspect for proper seating of the valve spring keepers.
    Fig 5: Valve Spring Keeper
    G01777821Courtesy of GENERAL MOTORS CORP.
  14. Inspect the O-ring for damage. If the O-ring is damaged, replace the O-ring.

    Important:  Do not roll or twist the O-ring.

  15. Install the O-ring.
  16. Install the coolant outlet. Tighten the bolts to 26 N.m (19 ft lbs).
    Fig 6: Coolant Outlet
    G01777822Courtesy of GENERAL MOTORS CORP.