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Home >> Chevrolet >> 2001 >> Cavalier LS, 2.2 4 >> Repair and Diagnosis >> External Pages >> Different car >> Section 135 (Engine Mechanical - 2.2L (LN2) Unit Repair) >> Repair Instructions >> Timing Chain & Sprockets - Installation

Timing Chain & Sprockets - Installation

WARNING: This page is about a different car, the 2002 Pontiac Sunfire and 2002 Chevrolet Cavalier. However, it is still accessible from the selected car via links, so may be relevant.

Tools Required: J 5590  Crankshaft Gear Installer

Important:  Install crankshaft sprocket alignment key.

If any of the camshaft drive components are being replaced to correct a noise condition, replace all of the components in the camshaft drive system.

  1. Install crankshaft sprocket alignment key.
  2. Install the crankshaft sprocket using J 5590  . Make sure that the crankshaft sprocket is seated against the crankshaft.
  3. Fig 1: Installing Crankshaft Sprocket
    G01776970Courtesy of GENERAL MOTORS CORP.
  4. Install the timing chain and install the timing chain tensioner.
  5. Compress the timing chain tensioner spring.
  6. Insert a cotter pin or a nail into the hole in the tensioner to retain the timing chain tensioner shoe.
    Fig 2: Timing Chain Tensioner Shoe
    G01776971Courtesy of GENERAL MOTORS CORP.
  7. Install the timing chain tensioner. Do not tighten the timing chain tensioner bolts.
    Fig 3: Timing Chain Tensioner
    G01776972Courtesy of GENERAL MOTORS CORP.
  8. Align the crankshaft sprocket timing mark with the tab on the timing chain tensioner.
  9. Align the camshaft sprocket timing mark with the tab on the timing chain tensioner.
  10. Install the camshaft sprocket and install the timing chain.
    • Tighten the timing chain tensioner bolts to 24 N.m (18 ft lbs).
    • Tighten the camshaft sprocket bolt to 130 N.m (96 ft lbs).
  11. Remove the cotter pin or nail from the hole in the timing chain tensioner.