LEMON Manuals: Even more car manuals for everyone
Home >> Chevrolet >> 2001 >> Cavalier LS, 2.2 4 >> Repair and Diagnosis >> External Pages >> Different car >> Section 134 (Engine Mechanical - 2.2L (L61) (Unit Repair)) >> Repair Instructions >> Balance Shaft Installation

Balance Shaft Installation

WARNING: This page is about a different car, the 2002 Pontiac Sunfire and 2002 Chevrolet Cavalier. However, it is still accessible from the selected car via links, so may be relevant.

Tools Required 

J 43650  Balance Shaft Bushing Remover/Installer

  1. Install the balance shaft bushing using the J 43650. 
    Fig 1: Installing Balance Shaft Bushing
    G01777461Courtesy of GENERAL MOTORS CORP.
  2. Seat the balance shaft bushing into the bore using the J 43650  and a wrench.
  3. When the J 43650  is fully seated in the engine block remove it with a wrench.
    Fig 2: Seating Balance Shaft Bushing Into The Bore
    G01777462Courtesy of GENERAL MOTORS CORP.

    Important:  If the balance shafts are not properly timed to the engine, the engine may vibrate or make noise.

    Install the balance shaft assemblies to the engine using the following steps:

  4. Place the number one piston at TDC.
  5. Install the balance shaft drive chain sprocket on the crankshaft.
  6. Lubricate the balance shaft lobes with engine oil.
  7. Install the balance shafts into their bores.
  8. Install the balance shaft retaining bolts.

    Tighten 

    Tighten the balance shaft retaining bolts to 10 N.m (89 lb in).

    Fig 3: Balance Shaft
    G01777463Courtesy of GENERAL MOTORS CORP.