Brake Pads: Installation
WARNING: This page is about a different car, the 2003 Pontiac Sunfire and 2003 Chevrolet Cavalier. However, it is still accessible from the selected car via links, so may be relevant.
- Install a large C-clamp over the body of the brake caliper, with the C-clamp ends against the rear of the caliper body and against an old inboard brake pad or a wood block installed against the caliper piston.
- Tighten the C-clamp evenly until the caliper piston is compressed completely into the caliper bore.
- Remove the C-clamp and the old brake pad or wood block from the caliper. Lubricate the caliper bushings and install the caliper bolts to the caliper. See DISC BRAKE HARDWARE .
- Install the brake pads to the caliper. Thoroughly clean the brake pad mating surface on the steering knuckle of any surface debris and/or corrosion. Apply a thin layer of high temperature silicone brake lubricant to the brake pad mating surface on the steering knuckle.
- Install the caliper assembly to the steering knuckle and tighten to specifications. See TORQUE SPECIFICATIONS .
- Remove the wheel nuts securing the rotor to the hub. Install the tire and wheel assembly. Lower the vehicle.
- With the engine OFF, gradually apply the brake pedal to approximately 2/3 of its travel distance.
- Slowly release the brake pedal. Wait 15 seconds, then gradually apply the brake pedal approximately 2/3 of its travel distance again until a firm brake pedal apply is obtained. This will properly seat the brake caliper pistons and brake pads.
- Fill the brake master cylinder reservoir to the proper level. See MASTER CYLINDER RESERVOIR FILLING under BLEEDING BRAKE SYSTEM.
- Burnish the pads and rotors. See BURNISHING PADS & ROTORS .