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Home >> Chevrolet >> 2001 >> Cavalier LS, 2.2 4 >> Repair and Diagnosis >> External Pages >> Different car >> Section 112 (Disc Brakes & Drum Brakes) >> Removal & Installation >> Brake Caliper >> Installation

Brake Caliper: Installation

WARNING: This page is about a different car, the 2003 Pontiac Sunfire and 2003 Chevrolet Cavalier. However, it is still accessible from the selected car via links, so may be relevant.
  1. Lubricate the caliper bushings and install the caliper bolts to the caliper. See DISC BRAKE HARDWARE  .
    2. NOTE: The outer brake pad must be mounted with the leading edge of the wear sensor facing the brake rotor during forward wheel rotation, or at the top of the pad when installed in vehicle position.
  2. Install the brake pads to the caliper. Thoroughly clean the brake pad mating surface on the steering knuckle of any surface debris and/or corrosion.
  3. Apply a thin layer of high temperature silicone brake lubricant to the brake pad mating surface on the steering knuckle. Install the caliper assembly to the steering knuckle.
  4. Tighten the caliper bolts to the steering knuckle, to specifications. See TORQUE SPECIFICATIONS  .
  5. Remove the caps or plugs from the opening in the brake caliper and the brake hose. Assemble the NEW copper brake hose gaskets, and the brake hose bolt, to the brake hose.
  6. Install the brake hose-to-brake caliper bolt to the brake caliper. Tighten to specifications. See TORQUE SPECIFICATIONS  .
  7. Bleed the hydraulic brake system. See BLEEDING THE BRAKE SYSTEM  .
  8. Remove the wheel nuts securing the rotor to the hub. Install the tire and wheel assembly. Lower the vehicle.
  9. With the engine OFF, gradually apply the brake pedal to approximately 2/3 of its travel distance. Slowly release the brake pedal. Wait 15 seconds, then gradually apply the brake pedal approximately 2/3 of its travel distance again until a firm brake pedal apply is obtained. This will properly seat the brake caliper pistons and brake pads.
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