Installation Procedure

WARNING: This page is about a different variant/trim than selected.

Remove the transmission from the J 3289-20 mounted on the workbench.
Position and firmly secure the J 42055 mounted on the transmission jack to the transmission.
Remove the J 39430 from the transmission.

Fig 1: Removing J 39430
Install the clutch housing to the transmission case.
NOTE: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.
Install the clutch housing bolts.
Tighten

Tighten the clutch housing bolts 50 to N.m (37 ft lbs).
Install the clutch actuator cylinder (2).
Install the clutch actuator cylinder bolts (1).
Tighten

Tighten the clutch actuator cylinder bolts (1) to 8 N.m (71 in lbs).

Fig 2: Installing Clutch Actuator Cylinder Bolts And Cylinder
Install the transmission vent tube (3) to the vent.
Install the transmission vent tube bolt (2).
Tighten

Tighten the transmission vent tube bolt (2) to 50 N.m (37 ft lbs).

Fig 3: Installing Transmission Vent Tube
Install the transmission (1) to the vehicle.
Slowly raise the transmission until in place.
Install the transmission bolts (2).
Tighten

Tighten the transmission bolts to 50 N.m (37 ft lbs).
Install the transmission mount. Refer to TRANSMISSION MOUNT REPLACEMENT .
Remove the transmission jack from the transmission.
Remove the J 42055 from the transmission jack.

Fig 4: Installing Transmission Bolts

Important: DO NOT rely on an audible click or a visual verification of the clutch hydraulic hose quick connect fitting connection.
Connect the clutch actuator cylinder hose to the clutch master cylinder hose.
Push together the clutch hydraulic hose quick connect fittings, then pull back on the fittings to verify engagement.
Check the clutch hydraulic hoses for kinks or twists.
Remove the engine safety stands.

Fig 5: Connecting Clutch Actuator Cylinder Hose
Install the wiring harness bracket and push in retainer (4).
Connect the following electrical connectors:
- Oxygen sensor (5)
- Vehicle speed sensor (3)
- Reverse lockout solenoid (2)
- Skip shift solenoid (1)
Fig 6: Connecting Electrical Connectors
Connect the backup lamp switch electrical connector (2).
Install the rosebud clip (1) to the transmission.
Install the starter motor. Refer to STARTER MOTOR (3.8L) or STARTER MOTOR (5.7L) .

Fig 7: Connecting Backup Lamp Switch Electrical Connector
Connect the oil level sensor electrical connector.

Fig 8: Connecting Oil Level Sensor Electrical Connector

Install the right side catalytic converter. Refer to CATALYTIC CONVERTER REPLACEMENT - LEFT (5.7L ) and CATALYTIC CONVERTER REPLACEMENT - RIGHT (5.7L) .
Install the rear axle torque arm.
Install the propeller shaft. Refer to PROPELLER SHAFT REPLACEMENT - ONE PIECE .
Remove the rear axle safety stands.
Install the transmission oil drain plug.
Tighten

Tighten the transmission oil drain plug to 27 N.m (20 ft lbs).
Remove the transmission fluid fill plug.
Refill the transmission with fluid.
Bleed the clutch hydraulic system. Refer to BLEEDING .
Lower the vehicle.
Install the transmission control. Refer to SHIFT CONTROL ASSEMBLY REPLACEMENT .

Fig 9: Removing Transmission Fluid Fill Plug