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Home >> Chevrolet >> 2001 >> Camaro Base, 2D Convertible, Automatic >> Repair and Diagnosis >> Engine Mechanical >> Cooling System (Mechanical) >> Engine Cooling System >> Repair Instructions >> Thermostat Housing Replacement (3.8L Engine) >> Installation Procedure

Installation Procedure

  1. Install the water outlet (2).
    Fig 1: Installing Water Outlet
    G01730572Courtesy of GENERAL MOTORS CORP.
    NOTE: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.
  2. Install the water outlet bolts (1).

    Tighten 

    Tighten the water outlet bolts (1) to 27 N.m (20 lb ft).

  3. Install the inlet hose to the water outlet.
    Fig 2: Installing Inlet Hose To The Water Outlet
    G01730573Courtesy of GENERAL MOTORS CORP.
  4. Position the inlet hose clamp at the water outlet.
  5. Install the EGR valve pipe.
    Fig 3: Installing EGR Valve Pipe
    G01730574Courtesy of GENERAL MOTORS CORP.
  6. Install the EGR valve outlet pipe nut from the EGR valve adapter.

    Tighten 

    Tighten the EGR valve outlet pipe nut to 29 N.m (21 lb ft).

  7. Install the EGR valve outlet pipe bolt from the upper intake manifold.

    Tighten 

    Tighten the EGR valve outlet pipe bolt to 29 N.m (21 lb ft).

  8. Connect the EGR valve electrical connector.
    Fig 4: Connecting EGR Valve Electrical Connector
    G01730575Courtesy of GENERAL MOTORS CORP.
  9. Add engine coolant.
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