Intermediate

Removal Procedure





1. Remove the RIGHT REAR brake pipe (4) and the LEFT REAR brake pipe (1) from the ABS modulator.
2. Plug the ABS modulator outlet(s) in order to prevent brake fluid loss.
3. Remove the air cleaner assembly. Refer to Air Cleaner Assembly Replacement.
4. Remove the brake pipe(s) from the brake pipe upper retainers.
5. Raise and support the vehicle. Refer to Vehicle Lifting.





6. Disconnect the brake pipe(s) (1) from the intermediate brake hose(s) (2).





7. Remove the brake pipe(s) from the underbody front brake pipe retainer.





8. Remove the brake pipe(s) from the underbody intermediate front brake pipe retainer.





9. Remove the brake pipe(s) from the underbody intermediate rear brake pipe retainer.





10. Remove the brake pipe(s) from the underbody rear brake pipe retainers.
11. If you are replacing the brake pipes, perform the following steps:

Important: Reuse the following brake pipe hardware ONLY if the brake pipe hardware is not damaged.

11.1. Cut the brake pipe.
11.2. Remove the brake pipe fitting(s).
11.3. Remove the brake pipe retainer(s).

Installation Procedure

Caution: Always use double walled steel brake pipe when replacing brake pipes. The use of any other pipe is not recommended and may cause brake system failure. Carefully route and retain replacement brake pipes. Always use the correct fasteners and the original location for replacement brake pipes. Failure to properly route and retain brake pipes may cause damage to the brake pipes and cause brake system failure.





1. If you are replacing the brake pipes, perform the following steps:

Important: Reuse the following brake pipe hardware ONLY if the brake pipe hardware is not damaged.

1.1. Install the brake pipe retainer(s).
1.2. Install the brake pipe fitting(s).
1.3. Flare the pipe ends properly. Refer to ISO Flares Replacement.
1.4. Bend the brake pipe(s) in order to duplicate the original brake pipe routing.
2. Install the brake pipe(s) to the underbody rear brake pipe retainers.





3. Install the brake pipe(s) to the underbody intermediate rear brake pipe retainer.





4. Install the brake pipe(s) to the underbody intermediate front brake pipe retainer.





5. Install the brake pipe(s) to the underbody front brake pipe retainer.





6. Connect the brake pipe(s) (1) to the intermediate brake hose(s) (2).
^ Tighten the brake pipe fitting(s) to 21 Nm (115 ft. lbs.).
7. Lower the vehicle.
8. Remove the plug(s) from the ABS modulator.





9. Install the RIGHT REAR brake pipe (4) and the LEFT REAR brake pipe (1) to the ABS modulator.
^ Tighten the brake pipe fitting(s) to 21 Nm (15 ft. lbs.).
10. Install the brake pipe(s) to the brake pipe upper retainers.
11. Bleed the brake system. Refer to Hydraulic Brake System Bleeding.
12. Install the air cleaner assembly. Refer to Air Cleaner Assembly Replacement.
13. Fill the brake fluid reservoir. Refer to Master Cylinder Reservoir Filling.
14. Bleed the hydraulic brake system. Refer to Hydraulic Brake System Bleeding.