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Home >> Chevrolet >> 2000 >> Impala V6-3.8L VIN K >> Repair and Diagnosis >> Engine, Cooling and Exhaust >> Engine >> Service and Repair >> Overhaul >> Repair Instructions >> 84. Exhaust Manifold Installation - Right without RPO NC8

84. Exhaust Manifold Installation - Right without RPO NC8






1. Install the right exhaust manifold gasket.
2. Install the right exhaust manifold.

Notice: Refer to Fastener Notice in Service Precautions.

3. Install the right exhaust manifold studs.
Tighten the right exhaust manifold studs to 30 Nm (22 ft. lbs.).
4. Install the right side spark plugs.
Tighten the right side spark plugs to 27 Nm (20 ft. lbs.).





5. Install the fuel injector sight shield cover bracket.
6. Install the fuel injector sight shield cover bracket nuts.
Tighten the fuel injector sight shield bracket nuts to 30 Nm (22 ft. lbs.).





7. Install the right engine lift hook.
8. Install the right engine lift hook nut and bolt.
Tighten the right engine lift hook nut and bolt to 30 Nm (22 ft. lbs.).





9. Install the lower right exhaust manifold heat shield.





10. Install the upper right exhaust manifold heat shield.
11. Coat the threads of the heated oxygen sensor with anti-seize compound GM P/N 5613695, or equivalent.
12. Install the heated oxygen sensor.
Tighten the heated oxygen sensor to 42 Nm (31 ft. lbs.).





13. Install the heated oxygen sensor lead.

Important: Inspect the EGIR outlet pipe for leaks during installation. If leaks are present, replace the EGR adapter assembly.





14. Install the EGR mounting bracket.
15. Install the EGIR mounting bracket bolts.
Tighten the EGR mounting bracket bolts to 50 Nm (37 ft. lbs.).
16. Install the EGR inlet pipe to the exhaust manifold.
17. Install the EGR inlet pipe bolt.
Tighten the EGR inlet pipe bolt to 29 Nm (21 ft. lbs.).