Exhaust Manifold Replacement (Engine Right Side)

REMOVAL PROCEDURE





1. Disconnect the battery ground (negative) cable.
2. Remove the windshield wiper module cover.
3. Remove the engine cover.
4. Remove the throttle body air inlet duct.
5. Remove the accelerator cable bracket from the throttle body.
6. Remove the Manifold Air Pressure (MAP) sensor.





7. Remove the Exhaust Gas Recirculation (EGR) valve.
8. Rotate the engine for service access.
9. Remove the ignition module.
10. Remove the spark plug wires from the engine right bank spark plugs.
11. Disconnect the oxygen sensor electrical connector.
12. Remove the EVAP solenoid bracket.
13. Remove the exhaust crossover pipe nuts/studs from the engine right bank exhaust manifold.
14. Raise and support the vehicle.
15. Remove the catalytic converter.





16. Remove the engine right bank exhaust manifold upper heat shield bolts.
17. Remove the engine right bank exhaust manifold upper heat shield.





18. Remove the engine right bank exhaust manifold lower heat shield bolts.
19. Remove the engine right bank exhaust manifold lower heat shield.





20. Remove the engine right side exhaust manifold nuts.
21. Lower the vehicle.
22. Remove the engine right bank exhaust manifold.
23. Remove the engine right bank exhaust manifold gasket.
24. Clean the engine right side exhaust manifold sealing surfaces and the cylinder head sealing surfaces.





25. If you are replacing the engine right side exhaust manifold, remove the Exhaust Gas Recirculation (EGR) valve pipe from the exhaust manifold.





26. If you are replacing the engine right side exhaust manifold, remove the Heated Oxygen Sensor (H02S).

INSTALLATION PROCEDURE





1. If removed, install the Heated Oxygen Sensor (H02S).





2. If removed, install the Exhaust Gas Recirculation (EGR) valve pipe to the exhaust manifold.





3. Install the engine right side exhaust manifold gasket.
4. Install the engine right side exhaust manifold.
5. Raise and support the vehicle.
6. Install the exhaust manifold nuts.
^ Tighten the exhaust manifold nuts to 16 Nm (12 ft. lbs.).





7. Install the engine right side exhaust manifold lower heat shield.
8. Install the engine right side exhaust manifold lower heat shield bolts.
^ Tighten the engine right side exhaust manifold heat shield bolts to 10 Nm (89 inch lbs.).





9. Install the engine right side exhaust manifold upper heat shield.
10. Install the engine right side exhaust manifold upper heat shield bolts.
^ Tighten the engine right side exhaust manifold heat shield bolts to 10 Nm (89 inch lbs.).

11. Install the catalytic converter.
12. Lower the vehicle.
13. Install the exhaust crossover pipe nuts/studs to the engine right side exhaust manifold.
14. Install the exhaust crossover pipe heat shield.
15. Lower the vehicle.
16. Install the EVAP solenoid bracket.
17. Install the spark plug wires to the engine right bank spark plugs.
18. Install the ignition module.
19. Rotate the engine back to the original position.





20. Install the Exhaust Gas Recirculation (EGR) valve to the intake manifold.
21. Install the Manifold Air Pressure (MAP) sensor.
22. Install the accelerator cable bracket to the throttle body.





23. Install the throttle body air inlet duct.
24. Install the windshield wiper motor cover.
25. Install the engine cover.
26. Connect the battery ground (negative) cable.