Transmission Replacement (Installation)

1. Remove the transmission from the J 3289-20 mounted on the workbench.
2. Position and firmly secure the J 42055 mounted on the transmission jack to the transmission.
3. Remove the J 39430 from the transmission.
4. Install the clutch housing to the transmission case.
5. Install the clutch housing bolts.
^ Tighten the clutch housing bolts to 50 Nm (37 ft. lbs.).

NOTICE: Refer to Fastener Notice in Service Precautions.





6. Install the clutch actuator cylinder (2).
7. Install the clutch actuator cylinder bolts (1).
^ Tighten the clutch actuator cylinder bolts (1) to 8 Nm (71 inch lbs.).





8. Install the transmission vent tube (3) to the vent.
9. Install the transmission vent tube bolt (2).
^ Tighten the transmission bolt (2) to 50 Nm (37 ft. lbs.).





10. Install the transmission (1) to the vehicle.
11. Slowly raise the transmission until in place.
12. Install the transmission bolts (2).
^ Tighten the transmission bolt (2) to 50 Nm (37 ft. lbs.).

13. Install the transmission support.
14. Remove the transmission jack from the transmission.
15. Remove the J 42055 from the transmission jack.





16. Connect the clutch actuator cylinder hose to the clutch master cylinder hose.

IMPORTANT: DO NOT rely on an audible click or a visual verification of the clutch hydraulic hose quick connect fitting connection.

17. Push together the clutch hydraulic hose quick connect fittings, then pull back on the fittings to verify engagement.
18. Check the clutch hydraulic hoses for kinks or twists.
19. Remove the engine safety stands.





20. Install the wiring harness bracket and push in retainer (4).
21. Connect the following electrical connectors:
^ Oxygen sensor (5)
^ Vehicle speed sensor (3)
^ Reverse lockout solenoid (2)
^ Skip shift solenoid (1)





22. Connect the backup lamp switch electrical connector (2).
23. Install the rosebud clip (1) to the transmission.
24. Install the starter motor.





25. Connect the oil level sensor electrical connector.
26. Install the right side catalytic converter.
27. Install the rear axle torque arm.
28. Install the propeller shaft.
29. Remove the rear axle safety stands.
30. Install the transmission oil drain plug.
^ Tighten the transmission oil drain plug to 27 Nm (20 ft. lbs.).





31. Remove the transmission fluid fill plug.
32. Refill the transmission with fluid.
33. Bleed the clutch hydraulic system.
34. Lower the vehicle.
35. Install the transmission control.