Coolant Heater Replacement (5.7L V6)
REMOVAL PROCEDURE1. Raise and suitably support the vehicle.
2. Drain the engine cooling system.
3. Disconnect the electrical cord from the coolant heater.
Important: When removing the engine coolant heater from the engine block, be careful not to score the machined surface of the plug hole.
4. Remove the coolant heater from the engine block.
5. Clean the engine coolant heater hole. Remove any burrs, sealer, paint or other rough spots.
INSTALLATION PROCEDURE
Important: The heater element must not touch the engine block inner wall in the installed position or damage to the engine block and coolant heater could result.
1. Apply a 3.175 mm (0.125 inch) bead of sealant GM P/N 12346004 or equivalent, to the engine block coolant heater sealing washer.
2. Finger start the coolant heater to the engine block.
Notice: Refer to Fastener Notice in Service Precautions.
3. Tighten the Coolant heater.
Tighten the coolant heater to 40 Nm (30 ft. lbs.)
4. Install the coolant heater electrical cord to the heater.
5. Lower the vehicle.
6. Refill the engine cooling system.