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Home >> Chevrolet >> 1998 >> C3500 HD 6.5 F, Automatic >> Repair and Diagnosis >> External Pages >> Different car >> Section 601 (Engine Mechanical (Repair Instructions 1 Of 5) - 3.6L (Ly7)) >> Repair Instructions (On-Vehicle Part 1) >> Engine Front Cover Replacement >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2004 Buick Rendezvous. However, it is still accessible from the selected car via links, so may be relevant.
  1. Assemble the engine front cover if necessary. Refer to Engine Front Cover Assemble .
    2. Fig 1: View Of Engine Front Cover
    GM1306469Courtesy of GENERAL MOTORS CORP.
  2. Use the EN 46109  in order to install the engine front cover. Refer to Engine Front Cover Installation .
    3. Fig 2: Identifying Engine Wiring Harness On Engine Front Cover
    GM1394029Courtesy of GENERAL MOTORS CORP.
    NOTE: Refer to Fastener Notice in Cautions and Notices.
  3. Install the engine wiring harness from the engine front cover.

    Tighten:  Tighten the engine front cover wiring harness bolts to 10 N.m (89 lb in).

  4. Install the camshaft position actuator solenoids. Refer to Camshaft Position (CMP) Actuator Solenoid Replacement - Bank 2 (Left) Intake , Camshaft Position (CMP) Actuator Solenoid Replacement - Bank 2 (Left) Exhaust , Camshaft Position (CMP) Actuator Solenoid Replacement - Bank 1 (Right) Intake and Camshaft Position (CMP) Actuator Solenoid Replacement - Bank 1 (Right) Exhaust in Engine Controls - 3.6L (LY7).
  5. Install the crankshaft balancer. Refer to Crankshaft Balancer Installation .
  6. Install the drive belt tensioner. Refer to Drive Belt Tensioner Replacement .
  7. Install the idler pulley. Refer to Drive Belt Idler Pulley Replacement .
  8. Install the camshaft covers. Refer to Camshaft Cover Replacement - Left  and Camshaft Cover Replacement - Right .
  9. Install the upper intake manifold with the lower intake manifold. Refer to Intake Manifold Replacement - Lower .
  10. Install the water outlet. Refer to Water Outlet Housing Replacement (LY7) in Engine Cooling.
  11. Install the power steering pump with the power steering pipe/hose. Refer to Power Steering Pump Installation .
  12. Install the accessory drive belt. Refer to Drive Belt Replacement .
  13. Install the power steering fluid reservoir. Refer to Remote Power Steering Fluid Reservoir Replacement (LY7) in Power Steering System.
  14. Install the power steering pressure pipe/hose to the water outlet. Refer to Power Steering Pressure Pipe/Hose Replacement (LY7) in Power Steering System.
  15. Install the engine with the transmission and the frame to the vehicle. Refer to Engine Replacement .
  16. Change the engine oil. Refer to Engine Oil and Oil Filter Replacement .
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