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Home >> Chevrolet >> 1990 >> Step Van 7.4 N, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 13 (Drive Axle - Front) >> Overhaul >> Drive Pinion Depth

Drive Pinion Depth

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  1. Lubricate inner and outer pinion bearings liberally with axle lubricant. Hold pinion bearings in position and install Pinion Shim Setting Gauge (J-36601-4) for K10/20 Series or (J-36601-3) for K30 Series. Install Dial Indicator (J-29763) onto gauge. See Fig 1. With gauge installed, preload inner and outer pinion bearings to 10-15 INCH lbs. (1.0-1.6 N.m) by tightening shim setting gauge mounting bolt while holding end of gauge shaft with a wrench. Rotate shaft several times to ensure bearings have seated. Recheck preload.
  2. Push dial indicator downward until needle rotates approximately 3 turns clockwise. Tighten dial indicator in this position. Set button of pinion shim setting gauge on differential bearing bore.
    NOTE: 4WD front axle drive pinions are nominal or zero, and are not marked. Shim thickness will equal dial indicator gauge reading.
  3. Rotate gauge slowly back and forth until dial indicator reads lowest point of bore. Set dial indicator to zero. Repeat rocking action of gauge to verify zero setting.
  4. After zero setting is obtained and verified, move gauge button out of differential side bearing bore. Record dial indicator reading. Use a shim that is exactly the same size as indicator reading.
  5. Remove dial indicator and gauge from carrier. Position correct shim on drive pinion. Install drive pinion.
    Fig 1: Pinion Shim Setting Gauge & Dial Indicator Installation & Measurement
    G90A15248Courtesy of GENERAL MOTORS CORP.